As one of the most widely used tube forming processes, tube rolling allows for high production rates while also providing enhanced strength-to-weight properties. Read More…
Leading Manufacturers
Sharpe Products
New Berlin, WI | 800-879-4418Founded in 1990, Sharpe Products is an ISO 9001:2015 certified company specializing in industrial and commercial pipe and tube bending, laser cutting, end-forming or other custom fabrication services. In addition, we offer a robust line of architectural handrail fittings and accessories such as brackets, connectors, disks, end-caps, flanges, newel caps and spheres.
Superior Tube Products
Davenport, IA | 563-285-1914Tube fabrication is our mainstay. Designing, engineering, tube cutting, tube bending, tube end forming, slotting, welding and CNC machining bring your project to realization. We maintain a diverse customer base—retail (fixtures, displays), sporting goods, medical, office furniture, automotive, agriculture.
Allegan Tubular Products, Inc.
Allegan, MI | 269-673-6636Allegan Tubular offers experienced tube bending, tube swaging, tube fabricating and many more services in carbon steel, aluminum, copper, brass and stainless steel. Our cnc machining center and our cnc bender cut costs on processes and maximize our capabilities, so bring your most difficult jobs to Allegan!
Metal Works Corporation
Baton Rouge, LA | 225-355-8891For over 40 years, Metal Works has specialized in metal fabrication and manufacturing. We offer pipe and tube bending, coiling, custom springs and bending of structural steel shapes. We also fabricate architectural structures, playground equipment and roller coasters.
H-P Products, Inc.
Louisville, OH | 800-860-8823H-P Products, Inc., is North America's leading supplier of air system tubing components with our products used in almost every industrial market, as well as in retail stores, banks, and hospitals. Fueled by integrity and small-town values since 1945, H-P Products has been committed to manufacturing high-quality products that are delivered on time.
Tube Rolling -Tube Bending IncorporatedSome benefits of tube rolling include high part-to-part consistency and good surface finish. Able to produce a broad range of part shapes, such as cylindrical, oval, rectangular, conical and square, tube rolling is used in diverse industries and products including: sports and recreation, for fishing rods, golf shafts, tennis racquets and ski poles; electronics, for antennas and other consumer applications; industrial manufacturing, for heating elements and machine components; and marine and naval defense, for launcher tubes, telescopes and masts.
Tube rolling is often used in custom tube fabricating, since it offers the ability to place fibers either along or around the part with knowledge of the end application. Able to be performed using various materials such as stainless steel, aluminum, titanium, magnesium and brass, tube rolling can fabricate both large and small diameter tubes with low tooling costs due to the use of affordable and durable mandrels, and the versatility of tube cutting.
There are many different tube rolling techniques, which are most commonly undertaken using a tube rolling mill. A tube rolling mill can either refer to a factory or a machine; however, in either technique, the method typically remains the same. To begin the process, patterns, or flags, are cut out from materials such as epoxy pre-impregnated carbon, aramid cloth or glass, and then rolled around a mandrel, which is typically made from steel or some other type of metal alloy.
It is essential that a very tight roll is achieved, so that air is not trapped and the fiber is properly aligned. Before the tube can be heat cured, it must be pressure-wrapped with heat-shrinkable plastic film or sleeve. Referred to as debaulking, the wrapping increases the compaction of the part. Now able to be heat-cured, the material-wrapped mandrel is placed within an air-circulated oven or furnace at high temperatures.
During heat curing, the outer wrapping functions to squeeze air out of the ends of the wrapped material through shrinkage. When the heat curing is finished, the mandrel can be removed, creating a hollow, tubular part with very thin walls. Typical rolled tube diameters range from .76 - 609 mm (.030 - 24 in.), and can reach maximum lengths of about 7.3 m (24 ft.).
