As one of the most widely used tube forming processes, tube rolling allows for high production rates while also providing enhanced strength-to-weight properties. Read More…
Leading Manufacturers
Tube Bending Incorporated
Apple Valley, CA | 760-948-4220As tube fabrication experts, we can solve your fabrication problems with ease! We take our product quality seriously, as we started our company sourcing tube products for the Apollo project. Our company goal is to satisfy customers by offering high quality products, outstanding customer service, and affordable prices. Visit us online today to learn more!
United Metal Fabricators, Inc.
Cleveland, OH | 216-662-2000As tube fabrication specialists, United Metal Fabricators supplies custom formed and fabricated tubular and pipe assemblies for the chemical, nuclear, aerospace and industrial sectors. United Metal Fabricators is known for its Quality, Service, Dependability and On-Time Delivery. Discover all the services and capabilities this experienced company has to offer.
Superior Tube Products
Davenport, IA | 563-285-1914Tube fabrication is our mainstay. Designing, engineering, tube cutting, tube bending, tube end forming, slotting, welding and CNC machining bring your project to realization. We maintain a diverse customer base—retail (fixtures, displays), sporting goods, medical, office furniture, automotive, agriculture.
Tube Specialties Company (TSCO)
Troutdale, OR | 800-547-2414Since 1963, Tube Specialties Company has been the industry leader for Tube Bending, Pipe Bending, Tube Fabrication, Pipe Fabrication, Tube Punching, Tube Forming and Tube Welding; offering real solutions for the most complex tube requirements. With one of the most diverse steel fabrication plants in the United States, we are your complete fabrication company providing quality products and service.
J & D Tube Benders Inc.
Schofield , WI | 800-283-8302J & D Tube Benders is recognized as the fastest in tubeline fabrication. We supply hydraulic tube assemblies and manifolds, plus offer a number of in-house tube fabricating services: plating, coating, welding, brazing. Serving customers since 1971. Call us today! We are ISO 9001: 2000 certified.
RB Fabricators Inc.
Youngstown, OH | 330-779-0263RB Fabricators Inc. is a pipe bending and fabricating business. Our primary industry segments are steel, chemical, architectural, pneumatic and vacuum. Our headquarters is in Youngstown, Ohio which places us close to core producers and industries. We serve our customers with excellent products of high value in an efficient and timely manner.
Tube Rolling -Tube Bending IncorporatedSome benefits of tube rolling include high part-to-part consistency and good surface finish. Able to produce a broad range of part shapes, such as cylindrical, oval, rectangular, conical and square, tube rolling is used in diverse industries and products including: sports and recreation, for fishing rods, golf shafts, tennis racquets and ski poles; electronics, for antennas and other consumer applications; industrial manufacturing, for heating elements and machine components; and marine and naval defense, for launcher tubes, telescopes and masts.
Tube rolling is often used in custom tube fabricating, since it offers the ability to place fibers either along or around the part with knowledge of the end application. Able to be performed using various materials such as stainless steel, aluminum, titanium, magnesium and brass, tube rolling can fabricate both large and small diameter tubes with low tooling costs due to the use of affordable and durable mandrels, and the versatility of tube cutting.
There are many different tube rolling techniques, which are most commonly undertaken using a tube rolling mill. A tube rolling mill can either refer to a factory or a machine; however, in either technique, the method typically remains the same. To begin the process, patterns, or flags, are cut out from materials such as epoxy pre-impregnated carbon, aramid cloth or glass, and then rolled around a mandrel, which is typically made from steel or some other type of metal alloy.
It is essential that a very tight roll is achieved, so that air is not trapped and the fiber is properly aligned. Before the tube can be heat cured, it must be pressure-wrapped with heat-shrinkable plastic film or sleeve. Referred to as debaulking, the wrapping increases the compaction of the part. Now able to be heat-cured, the material-wrapped mandrel is placed within an air-circulated oven or furnace at high temperatures.
During heat curing, the outer wrapping functions to squeeze air out of the ends of the wrapped material through shrinkage. When the heat curing is finished, the mandrel can be removed, creating a hollow, tubular part with very thin walls. Typical rolled tube diameters range from .76 - 609 mm (.030 - 24 in.), and can reach maximum lengths of about 7.3 m (24 ft.).