Tube End Forming

A reliable source for Tube Fabrication information and leading Tube Fabrication Companies

These processes, also known as tube fabricating, take place after the initial tube forming from raw metal materials in order to customize the tubing to better fit the intended application. Performed on shapes such as square, rectangular or round, tube end forming processes can also be used on various tubing diameters and lengths. Read More…

Tube End Forming Tube end forming refers to the various processes that are used to shape, cut, bend or enlarge the inside or outside ends of tubing.

Leading Manufacturers

Apple Valley, CA  |  760-948-4220

As tube fabrication experts, we can solve your fabrication problems with ease! We take our product quality seriously, as we started our company sourcing tube products for the Apollo project. Our company goal is to satisfy customers by offering high quality products, outstanding customer service, and affordable prices. Visit us online today to learn more!

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Tube Bending Incorporated $$$

New Berlin, WI  |  262-649-3807

Founded in 1990, Sharpe Products is an ISO 9001:2015 certified company specializing in industrial and commercial pipe and tube bending, laser cutting, end-forming or other custom fabrication services. in addition, we offer a robust line of architectural handrail fittings and accessories such as brackets, connectors, disks, end-caps, flanges, newel caps and spheres.

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Sharpe Products $$$

East Palestine, OH  |  800-496-1364

Unity Tube provides custom bending, coiling and fabrication services. From single piece prototypes to high volume production, we can do it all. Besides manufacturing helically wound finned tubing with a range of fit-to-tube attachment methods, we also offer precise tube forming and have the capabilities to design, cut, drill, flare, deburr, paint, finish and weld a quality product for you.

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Unity Tube, Inc. $$$

Strongsville, OH  |  440-238-6459

From design to finished product, R.M.Tool is your one stop shop for all of your tube fabrication needs. We provide custom tube fabricating and many other solutions for our clients' needs. Our capabilities include Tube Bending, Bead Rolling, Flaring, Swaging, and Ferrules. Our team strives to exceed customer expectations by always delivering quality products and services.

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R.M. Tool Inc. $$$

Chicago, IL  |  773-745-0116

AWC Industries is your one stop source for metal fabrication and finishing. Specializing in tube fabrication and finishing as well as sheet metal and wire processes, our experienced engineers provide the quality craftsmanship you deserve using state of the art CNC machining. AWC we believe that outstanding customer service has and will always be the key to our continuing success.

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AWC Industries $$$

Portland, OR  |  800-503-5060

AMPCO provides quality custom tube and pipe bending services with seamless and wrinkle-free bends, as well as multiple bends and compound tooling. Our machines and technicians can handle tube diameters from 5/8” to 8” so call us today if you need one or 1,000 parts, and we’ll go to work for you.

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American Metal Products $$$
placeholder image Tube Bending Incorporated Sharpe Products Unity Tube, Inc. R.M. Tool Inc. AWC Industries American Metal Products

Many industries benefit from tube end forming for diverse applications such as: automotive and aerospace, for power transmission applications including fuel lines and exhaust pipes; industrial manufacturing, for applications such as hydraulic cylinders and heat exchangers; retail, for point of purchase (POP) displays; and construction and architecture, for hardware such as grab bars, handrails and floor flanges.

Tube End Forming Tube End Forming - Tube Bending Incorporated

There is a wide range of metals used in tube end forming process, although some metals have proved more difficult to use than others. Some commonly used materials include steel, stainless steel and copper, while some aluminum alloys can make tube end forming quite difficult. Some advantages that tube end forming processes can offer include: enhanced tube strength, improved connectivity to other components, such as a hose with tube flaring, and increased sealing capabilities.

While there are numerous tube end forming processes, flanging, beading, expansion or reduction, flattening and chamfering are among the most common. At its most basic, tube end forming alters the shape of the tube's end in some manner beneficial to its intended application; thus, all of these processes are for customization of the tube. For instance, tube flanging is done to create a projection around the end of the tube either for increased strength or in order to attach to another component. This process is less expensive than the alternative method of welding of flanges onto pipes or tubing. Tube beading is also used to create a method of attachment to other components.

There are two main types: rotary beading, which can be used for o-rings or to connect hoses, and compression beading, which is used for sporting goods and lawn equipment. Tube expansion and tube reduction both serve to alter the size of the end of the tube. The purpose of this process is to better fit the tube to the attachment, such as connecting to fluid lines in a hydraulic system.

Tube flattening is used to create a way to easily fasten tube assemblies to the tube; thus, the ends are then trimmed and a hole is pierced for attachment. Lastly, tube chamfering is probably the least common of the five, and is used to create beveling within the end of the tube that allows for easy attachment to certain components.

Tube End Forming Informational Video