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Tube End Forming

A reliable source for Tube End Forming information and leading Tube End Forming Companies

These processes, also known as tube fabricating, take place after the initial tube forming from raw metal materials in order to customize the tubing to better fit the intended application. Performed on shapes such as square, rectangular or round, tube end forming processes can also be used on various tubing diameters and lengths. Read More…

Tube End Forming Tube end forming refers to the various processes that are used to shape, cut, bend or enlarge the inside or outside ends of tubing.
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Leading Manufacturers

New Berlin, WI  |  800-879-4418

Founded in 1990, Sharpe Products is an ISO 9001:2015 certified company specializing in industrial and commercial pipe and tube bending, laser cutting, end-forming or other custom fabrication services. In addition, we offer a robust line of architectural handrail fittings and accessories such as brackets, connectors, disks, end-caps, flanges, newel caps and spheres.

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Sharpe Products $$$

Salamanca, NY  |  716-945-3380

McHone Industries is a leading manufacturer in tube fabrication. We pride ourselves in being 100% American-made metal manufacturers. With a team of talented in-house engineers, who have years of expertise in the tube fabricating industry, McHone Industries pushes the boundaries of design. Whether their clients' project is straightforward or complex, we are willing to take on any task. We offer services, including inventory management programs and extended terms, along with our manufacturing.

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McHone Industries $$$

Brooklyn Center, MN  |  763-537-5919

Diversico Industries provides tube bending, tube assemblies, stainless steel tubing and flared tubing. Since 1960, we have been serving consumer, medical and aerospace industries with our quality tube designing and fabricating services. We are ISO 9001:2000 certified. For additional information on what we can do for you, contact Diversico today!

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Diversico Industries, Inc. $$$

South Bend, IN  |  574-289-4891

Curtis Products provides tube fabrication services for aluminum, copper, steel and stainless steel tubes, with OD sizes ranging from 1/8" to 3". We set the standard for high quality tube fabrication. Whether you need tube bending, end forming, threading, welding, brazing or a particular finish, we can do it.

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Curtis Products, Inc. $$$

Loves Park, IL  |  815-633-5065

Alert Tubing Fabricators has been in business since 1965. We have always enjoyed a solid reputation in the tube fabrication and tube bending business. We offer Precision tube and Pipe Bending services to Aerospace, Defense, and Commercial customers. We also offer End Forming, and Aerospace Welding Services. We also offer Aerospace quality Bellows for many industries.

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Alert Tubing Fabricators, Inc. $$$
placeholder image Sharpe Products McHone Industries Diversico Industries, Inc. Curtis Products, Inc. Alert Tubing Fabricators, Inc.

Many industries benefit from tube end forming for diverse applications such as: automotive and aerospace, for power transmission applications including fuel lines and exhaust pipes; industrial manufacturing, for applications such as hydraulic cylinders and heat exchangers; retail, for point of purchase (POP) displays; and construction and architecture, for hardware such as grab bars, handrails and floor flanges.

Tube End Forming Tube End Forming - Tube Bending Incorporated

There is a wide range of metals used in tube end forming process, although some metals have proved more difficult to use than others. Some commonly used materials include steel, stainless steel and copper, while some aluminum alloys can make tube end forming quite difficult. Some advantages that tube end forming processes can offer include: enhanced tube strength, improved connectivity to other components, such as a hose with tube flaring, and increased sealing capabilities.

While there are numerous tube end forming processes, flanging, beading, expansion or reduction, flattening and chamfering are among the most common. At its most basic, tube end forming alters the shape of the tube's end in some manner beneficial to its intended application; thus, all of these processes are for customization of the tube. For instance, tube flanging is done to create a projection around the end of the tube either for increased strength or in order to attach to another component. This process is less expensive than the alternative method of welding of flanges onto pipes or tubing. Tube beading is also used to create a method of attachment to other components.

There are two main types: rotary beading, which can be used for o-rings or to connect hoses, and compression beading, which is used for sporting goods and lawn equipment. Tube expansion and tube reduction both serve to alter the size of the end of the tube. The purpose of this process is to better fit the tube to the attachment, such as connecting to fluid lines in a hydraulic system.

Tube flattening is used to create a way to easily fasten tube assemblies to the tube; thus, the ends are then trimmed and a hole is pierced for attachment. Lastly, tube chamfering is probably the least common of the five, and is used to create beveling within the end of the tube that allows for easy attachment to certain components.

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